Getting through the stall at BBQ — butcher paper, foil, or patience?

BBQ Technique · The Rub Kitchen

You already know what the stall is and why it occurs. The real question is: what do you do about it? Wrapping in butcher paper, wrapping in aluminum foil, or simply waiting — each choice has direct consequences for your bark, juiciness, and cooking time. This guide explains the differences and helps you make the right decision for the meat you have on the fire.

Not yet familiar with the stall?

First, read The BBQ Stall — What is it and what do you do about it? for the basic explanation. This article goes a step further: the practical choices and technique.

01

What really happens inside the meat during the stall

The stall is not a malfunction — it's a transformation process. While the core temperature stalls at 65–75°C, the heat is indeed working. Two crucial processes run in parallel:

Collagen conversion: At 70–80°C, collagen — the tough connective tissue in cheaper cuts like shoulder, brisket, and spare ribs — begins to convert into gelatin. Gelatin is the difference between tough and exceptionally tender meat. This process takes time and energy, which is partly why the core temperature doesn't rise: the heat energy goes towards collagen conversion and evaporative cooling at the surface.

Bark formation: As the surface evaporates and cools, the rub layer continues to dry out and polymerize. The Maillard reaction continues at a low rate. A long stall without wrapping yields the best, thickest bark — but also takes the most time.

Practical conclusion

The longer you wait out the stall without wrapping, the better the bark — but also the longer the total cooking time. Wrapping speeds things up, but always compromises with a lighter bark. There's no free lunch.

02

Butcher paper vs aluminum foil vs nothing — the honest comparison

Butcher paper

  • Bark largely remains intact
  • Moisture is retained but steam escapes
  • Faster than doing nothing
  • Standard for brisket
  • Use unbleached, uncoated paper

Aluminum foil

  • Fastest of the three options
  • Bark softens due to steam
  • Meat becomes juicier but “steamed”
  • Good for pulled pork
  • Less suitable for brisket

Doing nothing

  • Maximum bark formation
  • Longest cooking time
  • Requires patience and time buffer
  • Best results for smaller pieces
  • Purist approach
Meat Recommended approach Wrapping moment
Brisket Butcher paper At 68–72°C core temperature
Pulled pork Foil or butcher paper At 65–70°C core temperature
Spareribs Foil (2nd phase 3-2-1) After the first 3 hours on the fire
Lamb shoulder Butcher paper or nothing At 68°C or after 4 hours
03

How to correctly wrap meat during the stall?

Butcher paper — the right technique

Use two layers of unbleached butcher paper at least 60 cm wide. Place the meat in the middle with the fat cap down. Fold the sides tightly over the meat — as tightly as you would wrap a gift, but without tearing. Fold the ends under the package. The goal is a tight package with no air gaps, but without flattening the meat. Return it to the grates with the seam down.

Aluminum foil — when to use and when not to

Foil works similarly to butcher paper but seals hermetically — no steam escapes. That makes it faster but also "steamier". For pulled pork, that's fine: the shoulder will fall apart anyway, and the bark plays a less prominent role. For brisket and lamb shoulder, where the crust matters: choose butcher paper.

After wrapping: temperature and timing

After wrapping, the core temperature rises faster — expect 30–60 minutes less cooking time depending on the thickness. Check every 30 minutes with a meat thermometer. Unwrap the meat as soon as it reaches the target temperature — then place it back on the grate for 15–30 minutes to restore the bark before resting. Most people forget this step.

The extra step that makes all the difference

After unwrapping: 15–20 minutes open on the grate at 150°C. The bark dries out again and regains its crispiness. Do not skip this step — especially after using foil.

04

After the stall: resting is mandatory

The stall ends, the final temperature is reached — and then the most underestimated phase begins: resting. Meat that is sliced immediately after reaching its target temperature loses a significant portion of its moisture on the cutting board. That moisture is your work of the past few hours.

Rules of thumb for resting time after low & slow:

Meat Minimum resting time Optimal resting time
Brisket 30 minutes 1–2 hours (wrapped in towel in cooler)
Pulled pork 30 minutes 45–60 minutes
Lamb shoulder 20 minutes 30–45 minutes
Spareribs 10 minutes 15–20 minutes
The cooler method

Wrap the brisket or pulled pork in butcher paper, then in an old towel, and place it in a sealed cooler. The cooler insulates so well that the meat stays warm and juicy for 2–3 hours — ideal if guests arrive later than planned. More about resting times: Why does meat need to rest after BBQ?

05

Predicting the stall: how long does it last?

The stall is not exactly predictable, but there are factors that influence it:

Factor Effect on stall duration
Size of the meat Larger piece = longer stall (more moisture to evaporate)
Fat content and fat layer Thick fat slows evaporation = longer stall
Outdoor humidity High humidity = longer stall
BBQ temperature Higher temp (135°C+) = shorter stall
Water in drip pan More humidity in the BBQ = longer stall

The practical conclusion: always plan for 2–4 extra hours for low & slow sessions longer than 4 hours. The cooler method (see above) accommodates late arrivals without loss of quality.

Also read

For the complete low & slow technique: What is low & slow BBQ? and Trimming meat for low & slow BBQ for preparation before the stall.

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